Logistic flows are crucial in ensuring that parts and vehicles are assembled efficiently, accurately, and delivered on time, all while maintaining the highest quality standards. Together, TRIGO's sub-assembly and logistics services create a seamless and reliable process that maximizes efficiency, reduces costs, and ensures that high-quality products are delivered on schedule.
In a manufacturing plant, we focus on precision and consistency throughout the production process. Our team ensures that each part or system is properly assembled, meeting design specifications, quality benchmarks and production schedule. Through rigorous processes, inspections, testing, and continuous improvement, we identify and address potential issues early, preventing defects and delays. This ensures that the final assembly line gets sub-assembled parts on time and on quality.
On the logistics side, we ensure that components and finished products are transported efficiently, on time and securely. Our comprehensive service includes inventory management and delivery tracking to guarantee on-time shipments. We work closely with suppliers and manufacturers to streamline the movement of goods and minimize lead times.
We provided logistics support for a construction equipment manufacturer facing space constraints and a quality crisis. We prepared a 4,200 sq. ft. warehouse, implemented customer processes, and addressed non-conformities (leaky sumps, painting issues, filter changes). The project consisted of 2,200+ engines and 2,500 pallets from 150 trucks over 3 months. Key achievements included supporting a warehouse during a shutdown and Brexit issues, containing quality problems affecting 2,000+ engines requiring repair, and ensuring a smooth flow to the customer facility.
We established an advanced warehouse operation to support a casting parts supplier in meeting tight deadlines across multiple truck manufacturing facilities. In less than 2 months, we established logistics processes, ensured audit compliance, and maintained an uninterrupted flow. The operation managed 100 references, delivered to 15+ facilities from one distribution center, and processed 20,000+ pallets annually. Key results included zero distribution disruption, quality containment at the warehouse, and increased business for the supplier.
We provided 3PL support for seven Asian suppliers (China, India, South Korea) delivering to a major industrial OEM. We facilitated just-in-time deliveries to five plants across Europe (France, Italy, Romania, Slovakia, UK) from a single-entry point as a bonded warehouse. The operation handled 7+ million pieces annually, including cast iron, aluminum, and precision parts ranging from 3,000/day to 100,000/year. Key achievements included centralized receiving, dynamic scheduling with safety stock management, and quality inspection during repackaging with containment when required.
We implemented logistics solutions for three Tier 1 suppliers of a major French automotive OEM for warehouse shutdowns. Within just 10 weeks, including summer breaks, we established processes to maintain continuous material flow between suppliers and the customer. The operation delivered 3.5+ million pieces annually to 15+ customer facilities worldwide, processing 12,000+ pallets annually. Key achievements included achieving 100% inventory accuracy and on-time delivery, implementing fully functional EDI and barcode scanning processes, and managing picking, labelling, repacking, customs, and package returns.
Excellent team members. Very responsive and often go above and beyond when addressing anything with questions and answers from me.
Thank you once again for your outstanding service. It's rare to come across such exceptional support.