APQP 3rd ed. and Control Plan 1st ed. according to AIAG manuals (TRANSITION) - #TM113

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  • Duration 1 day
  • Validation TRIGO Training certificate
  • Training type Classroom
  • Delivery methodOn site
    Remote session
  • Session type Open sessions / Public seminars
    Dedicated /In-company session
  • Number of participants 4 p. min
    12 p. max (on site)
    9 p. max (remote)
  • Languages Training materials: English, French - Trainers: 25+ spoken languages by TRIGO trainers all over the world

Description

To take into account Industry 4.0, increased automation, autonomous driving, electrification and the broader definition of mobility, the 3rd edition of the AIAG Advanced Product Quality Planning (APQP) manual provides steps and tools to avoid quality issues, improve customer satisfaction and foster an environment of continuous improvement. This is therefore a new opportunity for the automotive supply chain to continue its commitment to excellence.

While the primary objective remains product compliance for series launch, the advantage of this new version is that it strengthens the managerial aspects by integrating a robust governance model into the product development process. In addition, risk mitigation is enhanced, supply planning is brought forward, and other key changes ensure a more comprehensive approach.

The separation of the two manuals is intended to facilitate more timely updates as systems evolve and emphasises the importance of monitoring plans in product development.

This training focuses on the key improvements you can expect from these new manuals.

  • Understand the main changes, improvements and benefits compared to the 2nd edition of the APQP manual.
  • Understand the new features of the Control Plan.
  • Develop a transition plan.
  • Project managers responsible for managing projects in accordance with APQP.
  • Quality/QHSE managers, engineers and technicians responsible for the APQP process.
  • Members of a project team.
  • Quality auditors.
  • Through participatory teaching methods, participants identify the new features of the various textbooks by carrying out activities in sub-groups, which encourages discussion and knowledge acquisition.
  • Trainees draw up a transition plan to be implemented after the training course.

Knowledge test (Multi Choice Questions)

Participant file containing the training material and exercises. Training materials in digital format are made available to trainees a few days before the course.

 

Consulting services: TRIGO can assist you with the practical implementation of the system in your company. Contact us to learn more.

  • Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
  • Have a good Internet connection, to be tested before the session.
  • Be installed in a quiet, isolated place ; set yourself to “unavailable” status on Teams ; close your email access, and mute your phone, so as not to be disturbed during the session.
  • Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups.
  • Remote qualification/certification exams must be taken with camera and microphone open. We may also need to check that you are alone in the room.
  • Please connect 5 minutes before the start of the session.

Prerequisites

  • Understanding and application of APQP in accordance with the AIAG 2nd edition.
  • Mastery and implementation of the Control Plan methodology.

Program

Introduction: Reasons for change

APQP:

  • Implementation of project governance
    • Management levels
    • Milestones and checklists
  • Changes and new developments in inputs/outputs at each phase
  • Development of a transition plan for implementing changes/new developments

Control Plan:

  • The basic documented elements of the control plan
    • Cross-cutting characteristics
    • The product family control plan
    • Specific processes
  • Integration of start-up security into the series and pre-series control plan
  • Revisions to the control plan during series production
  • Development of the transition plan for implementing changes/new features