Design FMEA – Transition to the AIAG-VDA manual - #TM121

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  • Duration 1 day
  • Validation Training certificate
  • Training type Classroom
  • Delivery methodOn site
    Remote session
  • Session type Open sessions / Public seminars
    Dedicated /In-company session
  • Number of participants 4 p. min
    12 p. max (on site)
    9 p. max (remote)
  • Languages Training materials: English/French - Trainers: 25+ spoken languages by TRIGO trainers all over the world

Description

You are looking for:

  • To know how to perform a DFMEA according to the new AIAG-VDA 1st edition manual, published on June 3, 2019.
  • To have an in-depth understanding of the changes and benefits that this new approach can bring for more robust, complete, and accurate FMEAs.
  • To understand how to transition your current practices to the new harmonized AIAG-VDA manual.
  • Understand the main changes, improvements and benefits compared to the 4th edition of the AIAG.
  • Understand the 7 steps of the methodology..
  • Know the new rating grids (Effect, Occurrence, Detection) and the new Action Prioritization Index (AP) that replaces the RPN, allowing you to evaluate the need for action at three levels: high, medium, low.
  • Develop your transition plan.

Design / R&D / Product Managers & Engineers
Quality Managers & Engineers
Process / Industrialization / Methods Managers & Engineers
Project Managers
Anyone involved in a Product FMEA
FMEA coordinator/facilitator
Auditors

Trainees identify gaps between their current business practices and the new approach and develop a transition plan to implement after the training.

Knowledge test (Multi Choice Questions)

Participant’s folder containing the presentations delivered during the training and the exercise book. Training materials in digital format are made available to trainees a few days before the course.

  • Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
  • Have a good Internet connection, to be tested before the session.
  • Be installed in a quiet, isolated place ; set yourself to “unavailable” status on Teams ; close your email access, and mute your phone, so as not to be disturbed during the session.
  • Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups.
  • Remote qualification/certification exams must be taken with camera and microphone open. We may also need to check that you are alone in the room.
  • Please connect 5 minutes before the start of the session.

Prerequisites

  • Know and practice the DFMEA according to the AIAG 4th edition.
  • Knowledge of the tools of functional analysis: Octopus, Block Diagram. In the absence of this knowledge, training in Design FMEA according to the AIAG-VDA manual – TM120 is required.

Program

  1. System analysis (planning and preparation, structural analysis, and functional analysis).
  2. Failure analysis and risk reduction (key concepts, optimization).
  3. Documentation of results (FMEA report, effectiveness/efficiency of FMEA).
  4. Customer-supplier collaboration at every step.
  5. The steps to make the transition (timing, steps to implement, implementation strategy).
  6. Conclusion: Key points of the new approach.

Note: this training does not cover the FMEA-MSR supplement.