COMBINED MISSION ON E-MOTORS: QUALITY WALL & REFLASH

Automotive
OEM

CUSTOMER
French Automotive OEM

 

PROBLEMATIC

  • Some defects have been identified at final assembly stage : missing components or non conformed components
  • Software and hardware versions were not conformed and needed updates

 

TARGET

  • Quality Firewall at the end of production line for electrical motors
  • Complex check combined with reflash of software
  • Ensure Traceability

 

TASKS

  • Complex Quality Wall with 50 check points on e-motor – new defaults were identified by TRIGO 
  • Reflash – realized by TRIGO according to a specific work instruction validated with the customer
  • Weekly analysis of detected defaults communicated to customer for added value: classification of type of default, occurrence…
  • Daily report and treacability ensured by TRIGO tool and approved by the customer

 

PROJECT KEY FIGURES

  • Duration of Mission > 2 years
  • 116.000 motors inspected

 

TEAM 

  • 5 Controlers
  • 1 Quality Engineer

KEY ACHIEVEMENTS & RESULTS

  • Saved the assembly line from recurrent non-conformities and protected the OEM electric motor production
  • Reflashed 100% of the electric motors
  • Key added value provided to OEM  by analysing types of  defaults and occurrence; 15 quality check points avoided