Flying Reworkers

Automotive
OEM

CUSTOMER
French OEM
 

NATURE OF SERVICE
Supporting a tightening defect found on three ground screws located at the airbag box, passenger compartment harness and dashboard on finished vehicles.

 

TARGET

  • Vehicle rework on OEM's parking lot before shipment;
  • Vehicle rework at the Belgian distribution center;
  • Vehicle rework on all the customer's European logistic HUBs.

 

TASKS

  • Disassembly of the cabin’s components:
    • Switching off the vehicle // Complete disassembly of the cabin's upholstery // Disassembly of the trims under the dashboard, door entry and door sill // Disassembly of the side trim L and R + footboard // Disassembly of the gear control trim // Disconnection of the airbag, seat and seat belt harnesses, handbrake, 220V power supply // Disassembly of the handbrake // Disassembly of the floor mats + floor insert// Disassembly of the airbag box protection elements 
  • Controlling
    • Control of the 3 ground screws + tightening 3 screws from the airbag box
  • Reassembly
    • Reassembly of all components + replacement of seat screws
    • Complete control (visual and functional)

 

PROJECT KEY FIGURES 

  • Duration of the mission: 5 weeks 
  • 142 reworked vehicles (2 hours per vehicle)

 

TEAM

  • 1 mission Manager
  • 4 Reworkers, with Saddler / Upholsterer profiles
  • Location : Belgium, Sweden, Spain, England, Czech Republic 

KEY ACHIEVEMENTS & RESULTS

  • All vehicles were reworked within the deadline requested by the customer
  • Practical demonstration of TRIGO's expertise and ability to move internationally -> new capabilities offered to the customer
  • Customer satisfaction
  • No post-sales non-conformities detected
  • Vehicles ready for the final customer directly from the OEM’s sites