Temporary Rework Set

Automotive
OEM

NATURE OF SERVICE

During the launch phase, several vehicles exiting the assembly lines were showing defects (geometrical, non-conform equipments, failures, supply ruptures...) that required one or more technical rework operations:

  • Upholstery: interior and exterior
  • Mechanical repairs
  • Electricity: diagnosis & repairs, update
  • Openings adjustment
  • Road tests
  • Vehicles flow management

LOCATION

Morocco

OBJECTIVES

  • Bring all vehicles in the factory fleet back into compliance
  • Perform reworks with the highest quality/delay commitment to free up the maximum number of vehicles.
  • Rework of 7500 vehicles

 

TASKS

  • Set up a dedicated “Rework Set”
  • Management of the Vehicle Entry/Exit flow
  • Reworks coordination
  • Daily reports dedicated to reworked and/or released vehicles

KEY NUMBERS

  • 20 000 hours of rework
  • 7500 vehicles
  • 8 months

 

EQUIPE 

  • 2 Rework Experts (Trainers)
  • 1 Team Leader
  • 1 Flow Manager 
  • 2 Analysts 
  • 20 Reworkers
  • 4 Jockeys

KEY RESULTS

 

  • Fast and efficient response thanks to highly qualified and flexible employees.
  • Total autonomy during the intervention
  • Training and supervision by TRIGO France Experts
  • Flexibility and commitment on quality and time

 

For more information: morocco@trigo-group.com