Flying Reworkers

CUSTOMER
French OEM
 

NATURE OF SERVICE
Supporting a tightening defect found on three ground screws located at the airbag box, passenger compartment harness and dashboard on finished vehicles.

TARGET

• Vehicle rework on OEM's parking lot before shipment;
• Vehicle rework at the Belgian distribution center;
• Vehicle rework on all the customer's European logistic HUBs.

TASKS

• Disassembly of the cabin’s components:
  • Switching off the vehicle // Complete disassembly of the cabin's upholstery // Disassembly of the trims under the dashboard, door entry and door sill // Disassembly of the side trim L and R + footboard // Disassembly of the gear control trim // Disconnection of the airbag, seat and seat belt harnesses, handbrake, 220V power supply // Disassembly of the handbrake // Disassembly of the floor mats + floor insert// Disassembly of the airbag box protection elements 
• Controlling
  • Control of the 3 ground screws + tightening 3 screws from the airbag box
• Reassembly
  • Reassembly of all components + replacement of seat screws
  • Complete control (visual and functional)

PROJECT KEY FIGURES 

• Duration of the mission: 5 weeks 
• 142 reworked vehicles (2 hours per vehicle)

TEAM

• 1 mission Manager
• 4 Reworkers, with Saddler / Upholsterer profiles
• Location : Belgium, Sweden, Spain, England, Czech Republic