Process FMEA according to the AIAG-VDA manual - #TM130

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Price on request

  • Duration 2 days
  • Validation Training certificate
  • Training type Classroom
  • Delivery methodOn site
    Remote session
  • Session type Open sessions / Public seminars
    Dedicated /In-company session
  • Number of participants 4 p. min
    12 p. max (on site)
    9 p. max (remote)
  • Languages Training materials: English, French, Romanian - Trainers: 25+ spoken languages by TRIGO trainers all over the world

Description

You are looking for:

  • To develop robust processes through the effective implementation of the new FMEA approach in accordance with the 1st edition of the AIAG/VDA harmonised manual dated 3 June 2019.
  • To reduce production costs by identifying risks well in advance of series production and defining a monitoring plan that is just sufficient.
  • to strengthen the skills of your industrialisation and quality teams in terms of FMEA processes.
  • Understand and know how to apply the 7-step PFMEA methodology.
  • Know how to prioritize risk reduction actions based on « Action Priority ».
  • Know the roles and responsibilities within a PFMEA Team.
  • Identify the key points and pitfalls of the approach.
  • Understand the interest of conducting PFMEA as early as possible in the project and make people want to participate or lead PFMEA.
  • Discover the benefits and differences between the PMFEA Foundation and the PMFEA Family
  • Identify the link with the control plan
  • Maintain a PMFEA in series production and discover reverse FMEA principles. a PMFEA in series production / Discover reverse FMEA principles
  • Identify additional requirements from equipment manufacturers in addition to the AIAG-VDA manual
  • Design / Process / Industrialization / Methods / Production / Logistics / Maintenance Managers & Engineers
  • Quality Managers & Engineers
  • Project Managers
  • Anyone involved in a Process FMEA
  • FMEA coordinator/facilitator
  • Auditors

The trainees identify the good practices of the FMEA at each major step of the methodology:

  • Open training session : discovery and application on a pedagogical case study.
  • In-house training session : discovery and application on a case study of the company previously selected.

Knowledge test (Multi Choice Questions)

Participant file containing the training material and exercises. Training materials in digital format are made available to trainees a few days before the course.

Trainings:

Consulting services: TRIGO can assist you with the practical implementation of the system in your company. Contact us to learn more.

  • Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
  • Have a good Internet connection, to be tested before the session.
  • Be installed in a quiet, isolated place ; set yourself to “unavailable” status on Teams ; close your email access, and mute your phone, so as not to be disturbed during the session.
  • Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups.
  • Remote qualification/certification exams must be taken with camera and microphone open. We may also need to check that you are alone in the room.
  • Please connect 5 minutes before the start of the session.

Prerequisites

No prerequisite

Program

  • Introduction (history, context of the automotive sector, link to IATF16949 requirements, benefits and input data)
  • System analysis (steps 1 to 3)
  • Failure analysis and risk mitigation (steps 4 to 6)
  • Documentation / Communication (step 7)
  • Pitfalls and points to watch out for
  • Foundation and Family PFMEA
  • Link with control plan
  • Sustainability of PFMEA in mass production / Introduction to Reverse FMEA
  • Some OEM Specific requirements, in addition to AIAG-VDA manual
  • Conclusion (SWOT, Quiz, to go further)