Spark: multi-camera automated inspection kit powered by AI inspecting metal components

In-line Automated Optical
Inspection: Meet Spark,
AI-driven Quality Inspection
For Reliable Production

TRIGO revolutionizes quality inspection with Artificial Intelligence and Spark. Spark leverages AI to automate visual quality inspection in factories, instantly identifying defects to reduce customer complaints. Its secure cloud platform enables our experts to support you in achieving top performance, even for complex projects, while providing valuable insights to enhance your manufacturing processes.

Discover How Spark Revolutionizes Quality Inspection

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The Challenges to Be Solved

Scortex delivers cutting-edge automated visual inspection solutions to address critical manufacturing challenges:

  • Automating inspection processes to increase quality control capacity
  • Ensuring more reliable and consistent quality standards
  • Improving visibility and response time for quality issues while minimizing reporting overhead

Scortex’s AI-powered technology integrates seamlessly with TRIGO’s comprehensive quality services, offering manufacturers a complete solution for excellence in today’s demanding production environments.

Why Choose Spark to Automate your Quality Inspection?

  • Spark by Scortex A TRIGO company. Automated optical inspection system.

    Boost Efficiency

    3 to 20 times faster than manual inspection, eliminating bottlenecks.

  • Inspecting a bottle using Spark, our automated optical inspection device

    AI-Powered Accuracy

    Detects subtle appearance defects with high precision.

  • Our in-line automated optical inspection solution, inspecting a line of lipsticks.

    Fast & Versatile

    Inspect up to 3 parts per second, even for challenging surfaces.

  • Spark by Scortex, A TRIGO company in action used to inspect parts.

    Instant Insights

    Real-time quality reports via the Quality Center web portal.

Explore how Toly, a leader in cosmetic packaging manufacturing, has automated its quality control by implementing Spark.

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Real Factory Outcomes with Spark

  • Spark, our automated optical inspection system inspecting a metal part.

    High-precision machining: automating micro-part inspection

    What the factory needed: A machining supplier wanted a reliable way to inspect very small metal parts where manual control was inconsistent.

    What Spark delivered:
    - Automated inspection of all surfaces at 0.25 seconds per part
    - Stable anomaly detection on complex geometries
    - Consistent results across >10,000 parts/day
    - Full Multi-View coverage (4 cameras) + automatic quality decisions
    Impact: Autonomous operation and ROI achieved in <18 months.

  • Scortex Spark our optical inspection device, inspecting a lipstick

    Luxury cosmetics: ensuring 100% lipstick inspection

    What the factory needed: A global cosmetics brand struggled with defect escapes and operator fatigue on fast lipstick lines.

    What Spark delivered:
    - 100% inspection of every lipstick (marks, color, deformation)
    - AI model trained on anomaly detection to be closer to production line reality
    - Stable detection even when products vary in position or orientation
    - Seamless integration with existing conveyors
    Impact: Reduced manual strain for operators and more consistent detection performance.

  • Spark, automated optical inspection solution analyzing a wheel

    Automotive supplier: reducing scrap on plastic components

    What the factory needed: A Tier-1 automotive supplier faced rising scrap rates (+5%) and inconsistent manual checks.

    What Spark delivered:
    - Automated inspection for color defects, burrs, deformation, inclusions
    - Stable detection across frequent reference changes
    - Real-time rejection data enabling process tuning
    - Continuous control even at high throughput
    Impact: Scrap rate reduced significantly and customer complaints dropped.

  • Spark, automated optical inspection device inspecting a small bottle

    Premium glass bottling: detecting chips on high-speed lines

    What the factory needed: A luxury glass producer needed to detect micro-chips while maintaining throughput.

    What Spark delivered:
    - Multi-View inspection of bottles at >10,000 units/hour
    - Reliable detection of micro-chips and impact marks
    - AI adapted to variations in glass thickness and reflections
    - Direct integration into the bottling process
    - Impact: Zero-defect escapes and full traceability for audits.