Our rework services help manufacturers salvage and restore non-conforming parts and equipments to meet strict quality standards. Whether addressing cosmetic imperfections, assembly errors, or functional defects, our expert technicians use precision techniques to ensure compliance, reliability, and performance. We can help you minimize waste, reduce costly scrap, and keep production and deliveries on schedule. Maintaining efficiency while delivering high-quality products that meet your customer expectations and industry regulations is what we do best.
Don’t let scratches, dents, paint defects, or surface blemishes compromise brand perception. Our skilled technicians meticulously repair and refinish surfaces, ensuring every part or vehicle looks flawless before reaching your customers.
When assembly errors, misalignments, or component defects arise, we step in to correct the issue. From welding touch-ups to reassembling faulty parts, we ensure mechanical integrity and compliance with strict industry standards.
Complex electrical systems demand precision. We diagnose and repair wiring issues, sensor malfunctions, and connectivity errors, ensuring every vehicle meets safety and operational requirements before leaving the factory.
Small miscalculations can lead to major fitment issues. Our advanced rework techniques correct alignment discrepancies, machining inaccuracies, and tolerance deviations, guaranteeing seamless integration of parts and assemblies.
Our component reflash solutions allow you to update the software version of the component, so that it integrates the latest evolutions desired. We perform the update by means of an automated process, using the ECU. Thanks to these automated reflash stations, we update several components at the same time, eradicating low added value tasks and capitalizing on repeatable actions. Traceability is ensured by highlighting the product reference/software version/update date information.
We executed a critical retrofit campaign for an Italian, automotive Tier 1 manufacturer in Germany. After identifying non-conforming product software and cosmetic elements during a final OEM inspection, our team of 1 engineer and 3 operators identified the affected vehicles at the port, performed software reflashing with comprehensive testing, and replaced cosmetic elements as needed. Despite the cross-border complexity (managed from Hungary), we completed the entire campaign in just 9 days, inspecting hundreds of vehicles requiring 500+ working hours. The project's success stemmed from transparent communication between all stakeholders coupled with the team's proactive approach, flexibility, and commitment to resolving the quality issues efficiently.
We deployed a specialized mobile team to address critical tightening defects on three ground screws affecting airbag systems, passenger compartment harnesses, and dashboards for a French OEM. Our international team consisting of 1 project manager and 4 specialized reworkers with upholstery expertise traveled across Belgium, Sweden, Spain, England, and the Czech Republic, performing comprehensive cabin disassembly, targeted repairs, and complete reassembly at multiple European logistics hubs. The team successfully reworked 142 vehicles (2 hours per vehicle) within a tight 5-week deadline, demonstrating TRIGO's cross-border capabilities while ensuring zero post-sales non-conformities. This successful intervention prepared all vehicles for immediate delivery to end-customers, earning high satisfaction from the OEM.
We managed the conversion of 1,400 civilian vehicles into police cars in France, handling 13 specialized rework areas including bulletproof glass installation and electrical modifications. Using digital solutions for real-time tracking, our 100-person team overcame supplier delays to deliver 32 vehicles daily. The successful three-month project led to customer satisfaction and a scheduled follow-up project.
We provided a team of electricians and quality control personnel to install/repair faulty cables for Alstom in France and Spain. The scope of service included electric harnesses, cabinets, consoles, and voltage boxes.
We performed mechanical and chemical rework on oxidized steel bars in tramways for a public transportation operator in Brest. The team developed tailored tools and performed interventions during downtime without interrupting circulation. The project covered 4 carriages and improved the operator's image while maintaining service continuity.