CQI-15 – Special Process – Welding System Assessment: the method - #TEC1150

CQI-15 – Special Process: Welding Assessment: the method

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Price on request

  • Duration 1 day
  • Validation TRIGO Training certificate
  • Training type Classroom
  • Delivery methodOn site
    Remote session
  • Session type Open sessions / Public seminars
    Dedicated /In-company session
  • Number of participants 3 p. min
    12 p. max (on site)
    9 p. max (remote)
  • Languages Training materials: English/French - Trainers: 25+ spoken languages by TRIGO trainers all over the world

Description

The CQI-15 (Welding System Assessment) is a standard developed by the Automotive Industry Action Group to assess and improve the control of welding processes, particularly those used in the automotive industry such as resistance welding, arc welding, laser welding, and other fusion or solid-state joining processes. 

In accordance with the IATF 16949 and within the framework of specific customer requirements, this standard applies to all suppliers in the automotive sector that use welding processes in the manufacture of their products. 

The aim of the CQI-15 assessment is to reduce the risk of failure associated with welding processes, ensure the strength, integrity, and reliability of welded joints, and guarantee their compliance with the quality, safety, and performance requirements expected by automotive manufacturers. 

This standard is part of a strategy for continuous improvement of special processes. It provides a structured framework enabling organizations to carry out self-assessments across several key areas: control of welding processes, equipment capability and maintenance, management of critical welding parameters, qualification and competence of personnel, and effectiveness of monitoring and inspection systems. 

You wish to familiarize yourself with the requirements and best practices of CQI-15, as well as the self-assessment guidelines, in order to implement improvement measures aimed at ensuring the quality, robustness, and performance of welded assemblies in your products. 

  • Understand the customer-specific requirements related to CQI-15
  • Gain familiarity with the CQI-15 manual, including self-assessment tables, job audits, and associated tools
  • Identify the main requirements of the manual and the gaps to address to achieve compliance
  • Learn how to apply the CQI-15 self-assessment criteria through a technical case study
  • Professionals involved in the development, implementation, or evaluation of special processes
  • Internal auditors and suppliers

The training combines theoretical sessions covering CQI-15 manual requirements with practical exercises and a technical case study.

Knowledge test (Multi Choice Questions) 

Participant’s file containing the theoretical principles outlined during the training. 

Training: 

Consulting service: TRIGO can assist you with the practical implementation in your company. Contact us to find out more. 

  • Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
  • Have a good Internet connection, to be tested before the session.
  • Be installed in a quiet, isolated place ; set yourself to “unavailable” status on Teams ; close your email access, and mute your phone, so as not to be disturbed during the session.
  • Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups.
  • Remote qualification/certification exams must be taken with camera and microphone open. We may also need to check that you are alone in the room.
  • Please connect 5 minutes before the start of the session.

 

Prerequisites

  • Possess the latest edition of the CQI-15 manual as well as the Assessment Workbook (Excel file)
  • Have a general understanding of manufacturing or welding processes

Program

  1. Introduction
    • Overview of AIAG publications and the specific expectations of US automotive manufacturers
    • Objectives and application scope of the CQI-15 manual
  2. Assessment framework and guidelines
    • Structure of the CQI, including the different sections and post-audit tables
    • Qualifications required for assessors
    • Review of the questionnaire structure and content
    • Preparation of the self-assessment report
  3. Welding system assessment
    • Evaluation of the welding system requirements
  4. Process assessment criteria
    • Assessment of the process through job audits
  5. Practical application
    • Hands-on exercises based on a technical case study