CQI-27 – Special Process – Casting System Assessment: the method - #TEC1270

The CQI-27 (Casting System Assessment) is a standard developed by the Automotive Industry Action Group to assess and improve the control of casting manufacturing processes, particularly those used in the automotive industry such as melting, pouring, solidification, and finishing of cast components.

In accordance with IATF 16949 and within the framework of specific customer requirements, this standard applies to all suppliers in the automotive sector that manufacture cast parts or use casting technologies in their production processes.

The aim of the CQI-27 assessment is to reduce the risk of failure associated with casting operations, ensure the consistency, integrity, and performance of cast components, and guarantee their compliance with the quality, safety, and performance requirements expected by automotive manufacturers.

This standard is part of a strategy for continuous improvement of special processes. It provides a structured framework enabling organizations to carry out self-assessments across several key areas: control of casting operations, equipment capability and maintenance, management of critical parameters (such as melting temperature, pouring conditions, solidification control, and cooling rates), qualification and competence of personnel, and effectiveness of monitoring and testing systems.

You wish to familiarize yourself with the requirements and best practices of CQI-27, as well as the self-assessment guidelines, in order to implement improvement measures aimed at ensuring the quality, reliability, and performance of cast products used in your applications.

• Understand the customer-specific requirements related to CQI-27
• Gain familiarity with the CQI-27 manual, including self-assessment tables, job audits, and related tools
• Identify the key elements of the manual and the gaps to be addressed to ensure compliance
• Learn how to apply the CQI-27 self-assessment criteria through a technical case study
• Develop an action plan to implement the CQI-27 manual

• Professionals involved in the development, implementation, or evaluation of special processes
• Internal auditors and suppliers

The training combines theoretical sessions covering CQI-27 manual requirements with practical exercises and a technical case study.

Knowledge test (Multi Choice Questions)

Participant’s file containing the theoretical principles outlined during the training. 

Training:

• CQI-27 – Special Process: Casting System Assessment: practice on site – #TEC127

Consulting service: TRIGO can assist you with the practical implementation in your company. Contact us to find out more. 

• Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
• Have a good Internet connection, to be tested before the session.
• Be installed in a quiet, isolated place ; set yourself to “unavailable” status on Teams ; close your email access, and mute your phone, so as not to be disturbed during the session.
• Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups.
• Remote qualification/certification exams must be taken with camera and microphone open. We may also need to check that you are alone in the room.
• Please connect 5 minutes before the start of the session.