CQI-27 – Special Process – Casting System Assessment: practice on site - #TEC127

Casting process in factory

Price on request

  • Duration 2.5 days
  • Validation TRIGO Training certificate
  • Training type Classroom
  • Delivery methodOn site
  • Session type Dedicated /In-company session
  • Number of participants 4 p. min - 9 p. max (on site)
  • Languages Training materials: English/French- Trainers: 25+ spoken languages by TRIGO trainers all over the world

Description

The CQI-27 (Casting System Assessment) is a standard developed by the Automotive Industry Action Group to assess and improve the control of casting manufacturing processes, particularly those used in the automotive industry such as melting, pouring, solidification, and finishing of cast components.

In accordance with IATF 16949 and within the framework of specific customer requirements, this standard applies to all suppliers in the automotive sector that manufacture cast parts or use casting technologies in their production processes.

The aim of the CQI-27 assessment is to reduce the risk of failure associated with casting operations, ensure the consistency, integrity, and performance of cast components, and guarantee their compliance with the quality, safety, and performance requirements expected by automotive manufacturers.

This standard is part of a strategy for continuous improvement of special processes. It provides a structured framework enabling organizations to carry out self-assessments across several key areas: control of casting operations, equipment capability and maintenance, management of critical parameters (such as melting temperature, pouring conditions, solidification control, and cooling rates), qualification and competence of personnel, and effectiveness of monitoring and testing systems.

You want to understand the requirements of the CQI-27 manual and self-assess your casting processes or take a critical look at the self-assessments of your casting suppliers.

You want to develop an action plan to ensure compliance with CQI-27.

  • Understand the customer specific requirements who require the CQI-27.
  • Discover the contents of the CQI-27 manual (self-assessment tables, product audit, etc.).
  • Identify the key points of the manual.
  • Learn how to use the self-assessment questionnaire from the CQI-27 manual through a self-assessment on field.
  • Develop an action plan for implementing the manual.
  • Quality Engineers,
  • Process/Manufacturing Engineers or technical experts,
  • Internal Auditors,
  • Production Supervisors,
  • Specialists involved in the casting processes
  • The teaching method alternates between theoretical sequences on the CQI-27 requirements and application sequences through exercises, and practical self-assessment exercise in the field.

Knowledge test (Multi Choice Questions)

Participant’s file containing the theoretical principles outlined during the training.

Consulting service: TRIGO can assist you with the practical implementation in your company. Contact us to find out more. 

Prerequisites

  • Participant must have handbook CQI-27 Casting System Assessment – 2nd Edition standard documentations (excel fil with assesment included), as it is not provided during the training
  • General awareness of manufacturing or casting processes

Required equipment: Personal Computer + reliable internet connection

Program

½ day to be planned before the session to prepare the training

  • Introduction
    • AIAG publications and the specific requirements of US car manufacturers.
  • The objectives, scope of the CQI-27
  • The qualifications of auditors, the structure of the questionnaire and the requirements for the self-assessment report.
  • Management responsibilities
  • Job audit
  • Process tables
  • Assessment & rating system
  • Practical workshop – Plan and carry out a self-assessment