Automotive Core Tools AIAG (APQP / PPAP / FMEA / MSA / SPC / Control Plan) - #TM100

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  • Duration 3 days
  • Validation Training certificate
  • Training type Classroom
  • Delivery methodOn site
    Remote session
  • Session type Open sessions / Public seminars
    Dedicated /In-company session
  • Number of participants 4 p. min
    12 p. max (on site)
    9 p. max (remote)
  • Languages Training materials: English / French / Spanish / Portuguese / Romanian / Hungarian Trainers: 25+ spoken languages by TRIGO trainers all over the world

Description

  • You are newly involved in development projects for the automotive industry.
  • You want to understand and use the manuals: APQP, PPAP, Control Plan, FMEA, MSA and SPC.
  • You want to learn the fundamentals of these manuals so that you can implement them and ensure that they are properly deployed internally or at your suppliers.
  • Discover the APQP, PPAP, Control Plan,
  • FMEA, MSA and SPC manuals. Learn when and how to use them in projects.
  • Understand what these manuals contribute to project management.
  • Discover the main concepts and tools contained in these manuals.
  • Quality/QHSE managers, engineers and technicians.
  • Product Development managers, engineers and technicians.
  • Methods/Industrialisation managers, engineers and technicians.
  • Production managers, engineers and technicians.
  • Internal and supplier system auditors and process auditors (VDA6.3, FIEV 2.0, etc.).
  • Auditors.
  • Project managers.

Thanks to a combination of entertaining and varied training methods, participants learn the main concepts of the different manuals by carrying out activities in sub-groups, which encourages discussion and the acquisition of knowledge.
Regular summaries highlight the key points of the manuals and show the links and sequences between them.

Knowledge test (Multi Choice Questions)

Participant file containing the training material and exercises. Training materials in digital format are made available to trainees a few days before the course.

  • Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
  • Have a good Internet connection, to be tested before the session.
  • Be installed in a quiet, isolated place; set yourself to “unavailable” status on Teams; close your email access, and mute your phone, so as not to be disturbed during the session.
  • Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups.
  • Remote qualification/certification exams must be taken with webcam and microphone open. We may also need to check that you are alone in the room.
  • Please connect 5 minutes before the start of the session.

Prerequisites

Knowledge of quality management principles in the automotive industry is an advantage

Program

Sequence 1:

  • APQP objectives
  • Planning product quality in 5 phases
  • Expectations for the different phases

Sequence 2:

  • The 7 steps of FMEA
  • Discovering FMEA using an example developed during the sequence

Sequence 3:

  • The importance of MSA
  • R&R studies
  • Evaluating attribute control

Sequence 4:

  • The importance of statistical process control
  • Capabilities during projects and in series production
  • Control charts

Sequence 5:

  • PPAP deliverables
  • The monitoring plan
  • PPAP submission levels
  • PPAP evolution rules