Every product design needs to be controlled at every stage of its life cycle, to reduce the risks of customer dissatisfaction, feasibility problems, missed deadlines, costs and, worse still, legal and criminal consequences.
Risk management begins by translating the requirements of the specifications into so-called external functions, and thus understanding how the structure of the product contributes to these functions.
At the end of the Design FMEA, a verification/validation plan will be defined as necessary.
To optimize analysis time, it is important to prioritise Design FMEA studies.
Finally, if the FMEA approach is to be sustainable, it is necessary to strengthen the skills and motivation of your development teams by producing useful and effective FMEA.
- Duration 2 days
- Validation Training certificate
- Training type Classroom
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Delivery methodOn site
Remote session -
Session type
Open sessions / Public seminars
Dedicated /In-company session -
Number of participants
4 p. min
12 p. max (on site)
9 p. max (remote) - Languages Training materials: English/French - Trainers: 25+ spoken languages by TRIGO trainers all over the world
Description
- Understand the benefits of carrying out Design FMEA.
- Knowing how to carry out a functional analysis (external and internal functions).
- Know how to plan and prioritize your Design FMEA.
- Understand the basic FMEA concepts: failure mode, cause, effect, prevention and detection.
- Know how to prioritize risks to define risk reduction actions.
- Linking the Design FMEA to the design verification/validation plan.
- Avoiding errors when drawing up a Design FMEA.
- Knowing how to audit a Design FMEA effectively (key points to be audited).
Quality Managers & Engineers
Design / Product / R&D Managers & Engineers
Project Managers
Process / Industrialization / Methods Managers & Engineers
FMEA facilitators
Auditors
Anyone involved in a Design FMEA
The trainees identify the best practices of FMEA at each major step of the methodology:
- Open session, public seminar: instruction based on a case study.
- Dedicated session: instruction based on a company-specific case study selected with TRIGO.
Knowledge test (Multi Choice Questions)
Participant le containing the presentations delivered during the training and the exercise materials. Training materials in digital format are made available to trainees a few days before the course.
Trainings:
- FMEA Facilitator: facilitate FMEA workshop successfully – TM016
- PFMEA – process failure mode & effect analysis – TM031
Consulting services: TRIGO can assist you with the practical implementation of the system in your company. Contact us to learn more.
- Have a PC with a microphone, a webcam and, if possible, a headset for greater comfort. Note: background screens are available on Zoom or Teams to blur or hide the rear view.
- Have a good Internet connection, to be tested before the session.
- Be installed in a quiet, isolated place; set yourself to “unavailable” status on Teams; close your email access, and mute your phone, so as not to be disturbed during the session.
- Participants from the same organization should not be grouped together in the same room, but each at his/ her own desk, to avoid any side discussions during the session. Virtual sub-groups will be specially created for the exercises, which will also enable mixed groups.
- Remote qualification/certification exams must be taken with webcam and microphone open. We may also need to check that you are alone in the room.
- Please connect 5 minutes before the start of the session.
Prerequisites
No prerequisite.
Program
- FMEA history.
- FMEA challenges for external customers and the company.
Aims and links with other types of FMEA. - Design FMEA team.
- Design FMEA preparation phase: external and internal functional analyses
- Basic concepts and definitions: cause, failure mode, effect, prevention, detection
- FMEA tables.
- Rating grids: Severity – Occurrence – Detection
- Actions priority using RPN
- Determining product characteristics
- Pitfalls to avoid in Design FMEA.
- Sustainability of the Design FMEA
- SWOT of your Design FMEA practices