Reverse process FMEA - #TM139

Price on request

  • Duration 2 days
  • Validation Training certificate
  • Training type Classroom
  • Delivery methodOn site
  • Session type Dedicated /In-company session
  • Number of participants 4 p. min - 12 p. max (on site)
  • Languages Training material: English / French / Turkish / Hungarian / Romanian - Trainers: 25+ spoken languages by TRIGO trainers all over the world

Description

Several manufacturers, including Stellantis, Renault, Ford and GM, as well as some Tier 1 suppliers, demand the implementation of Reverse P-FMEA during the production phase as part of their CSR.

Reverse P-FMEA is a complementary tool to P-FMEA, allowing the application and effectiveness of prevention and detection measures defined in P-FMEA to be verified during series production, new failure modes and causes to be discovered and evaluations to be updated based on factual data during series production.

Following the completion of a Reverse P-FMEA, new risk reduction actions are determined, and the P-FMEA and related production documentation are updated.

You want to:

  • improve defect prevention in your production lines.
  • enrich and make your existing P-FMEA (generic or specific) more robust, based on observations and feedback.
  • Identify the advantages of Reverse P-FMEA for your company.
  • Carry out a Reverse P-FMEA on production lines.
  • Based on the observations, update the P-FMEA and production documentation.

This training is highly recommended for technicians, engineers and managers of industrialisation/engineering, production, maintenance and quality departments.

This training enables participants to get a better understanding of the Reverse P-FMEA method. For each practical session, a company case study is prepared and put into practice in real conditions.
The course must be prepared in advance to collect the company data necessary for designing the workshops and conducting the activities in the company.

The trainer validates the ability to apply the principles and tools learned through practical exercises / or Knowledge test (Multi Choice Questions)

A participant’s file containing the presentations delivered during the course and the exercise materials. Training materials in digital format are made available to trainees a few days before the course.

Prerequisites

Good knowledge of the company’s products and production processes
Good awareness of the P-FMEA methodology and regular participation in P-FMEA studies.

Program

Preparation phase

  • Preparation prior to the training is required in order to collect the company data needed to organise the workshops and facilitate them in the field.

Sequence 1

Introduction to Reverse FMEA (feedback, manufacturers’ expectations, etc.).

Sequence 2

Reverse FMEA in detail:

  • Definition, objectives and organisation of a Reverse FMEA.
  • Steps to follow for its implementation.

Sequence 3

Organisation of workshops:

  • Review of input data (manufacturing overview, customer complaints, waste assessment, etc.).
  • Definition of the scope of the study.
  • Prioritisation of manufacturing stages/operations to be audited.

Sequence 4

Conducting the Reverse FMEA in the production workshop:

  • Field observations and risk assessment for manufacturing stages/operations.
  • Documentation of findings and associated evidence.
  • Summary and formalisation of the action plan.
  • Articles

    Reverse FMEA: A Practical Approach to Reinforce Manufacturing Process Robustness

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