COMBINED MISSION ON E-MOTORS: QUALITY WALL & REFLASH
Automotive
OEM
CUSTOMER
French Automotive OEM
PROBLEMATIC
- Some defects have been identified at final assembly stage : missing components or non conformed components
- Software and hardware versions were not conformed and needed updates
TARGET
- Quality Firewall at the end of production line for electrical motors
- Complex check combined with reflash of software
- Ensure Traceability
TASKS
- Complex Quality Wall with 50 check points on e-motor – new defaults were identified by TRIGO
- Reflash – realized by TRIGO according to a specific work instruction validated with the customer
- Weekly analysis of detected defaults communicated to customer for added value: classification of type of default, occurrence…
- Daily report and treacability ensured by TRIGO tool and approved by the customer
PROJECT KEY FIGURES
- Duration of Mission > 2 years
- 116.000 motors inspected
TEAM
- 5 Controlers
- 1 Quality Engineer
KEY ACHIEVEMENTS & RESULTS
- Saved the assembly line from recurrent non-conformities and protected the OEM electric motor production
- Reflashed 100% of the electric motors
- Key added value provided to OEM by analysing types of defaults and occurrence; 15 quality check points avoided