TM182 - CQI-8 - LPA (Layered Process Audit) according to AIAG manual

NUMBER OF PARTICIPANTS:

MINIMUM : 4, MAXIMUM : 12

LANGUAGES: 

Training material: English / French / Hungarian / Turkish 
Trainers: 25+ spoken languages by TRIGO trainers over the world

RECOMMANDED FOR: 

Production managers. Autonomous Production Unit Managers. Production supervisors.
Engineering, Quality / QHSE managers, leaders.

CONTEXT: 

You want to:

• Improve compliance with your process standards.
• Reduce quality problems.
• Prevent complaints.
• Meet your customers' requirements (CSR) regarding the LPA audit.
• Involve production management more closely in monitoring and ensuring compliance with standards.

OBJECTIVES:

• Understand the requirements of CQI-8 and the specific requirements of vehicle manufacturers.
• Understand the key success factors of the LPA approach.
• Understand the benefits of LPA audits.
• Know how to build an LPA audit system tailored to your company.

In-company dedicated training, gaining initial experience in:

• Drawing up audit checklists.
• Conducting an LPA audit.

PREREQUISITES:

No prerequisite.

TRAINING METHOD:

The training is organised around presentations of the concepts and then group exercises on the essential elements of LPA auditing:

• Organising audits
• Construction of audit grids.
• The process monitoring system.

In-company dedicated training:
Before the course a preparation is carried out  to:

• Know the company's organisation,
• Identify the different audit "layers" to be planned,
• Define the sector to be audited.

During the course, the trainees:

• Define the future organisation of the LPA audit process,
• Build the audit grids for a chosen sector,
• Carry out the audit in the field on one or more workstations,
• Readjust the content of their initial audit grid based on their first experience.

TRAINING PROGRAM:

1. The phases involved in setting up the LPA.
2. Drawing up audit checklists.
3. Deploying the LPA.
4. Performing LPA audits.
5. Monitoring and improving the approach.
6. Customer requirements for LPA audits.

EVALUATION METHOD: 

Validation by the trainer of the ability to apply the concepts and tools taught through real-life exercises.

SKILLS VALIDATION:

Training qualification certificate

TRAINING MATERIALS: 

Participant file containing the training material and exercises.