Engine Containment & Rework
Automotive
OEM
CUSTOMER
- Japanese Automotive OEM Engine Assembly and Machining Plant – 4,6,8 Cylinder Engines
TARGET
- Work with OEM and supplier personnel to contain identified defects and rework product when directed by utilizing validated and approved methods
NATURE OF SERVICE
- Contain and rework defective engines and machining parts
TASKS
- Purchased and installed ergonomic inspection stations with proper lighting
- These tables allow us to track and record data
- Inspect parts to be used for the engines manufacturing before their arrival on the production lines
- The inspection can also take place during the assembly, on production lines
- Contain the non-conformed parts
LOCATION
- Alabama, USA
PROJECT KEY FIGURES
- 284 Completed Projects/Missions
- 5,006,061 Parts Inspected
- 516,097 Parts Reworked
- 100,344 Parts Rejected
TEAM
- 2 Program Managers
- 6 Site Leaders
- 35 Inspectors Daily
KEY ACHIEVEMENTS & RESULTS
- 20% increase in production efficiency as a result of installing the new inspection stations