Engine Containment & Rework

Automotive
OEM

CUSTOMER

  • Japanese Automotive OEM Engine Assembly and Machining Plant – 4,6,8 Cylinder Engines

 

TARGET

  • Work with OEM and supplier personnel to contain identified defects and rework product when directed by validated and approved methods

NATURE OF SERVICE

  • Contain and rework defective engines and machining parts

 

TASKS

  • Purchased and installed ergonomic inspection stations with proper lighting
  • These tables allow for PIC's EPIC system to be used at each station to record data with 1 person assigned to each station

LOCATION

 

  • Alabama, USA
Alabama

PROJECT KEY FIGURES

 

  • 284 Completed Projects/Missions
  • 5,006,061 Parts Inspected
  • 516,097 Parts Reworked
  • 100,344 Parts Rejected

 

TEAM

 

  • 2 Program Managers
  • 6 Site Leaders
  • 35 Inspectors Daily

 

KEY ACHIEVEMENTS & RESULTS

  • 20% increase in production efficiency as a result of installing the new inspection stations