Engine Containment & Rework

Automotive
OEM

CUSTOMER

  • Japanese Automotive OEM Engine Assembly and Machining Plant – 4,6,8 Cylinder Engines

 

TARGET

  • Work with OEM and supplier personnel to contain identified defects and rework product when directed by utilizing validated and approved methods

 

NATURE OF SERVICE

  • Contain and rework defective engines and machining parts

 

TASKS

  • Purchased and installed ergonomic inspection stations with proper lighting
  • These tables allow us to track and record data
  • Inspect parts to be used for the engines manufacturing before their arrival on the production lines
  • The inspection can also take place during the assembly, on production lines 
  • Contain the non-conformed parts

LOCATION

 

  • Alabama, USA
Alabama

PROJECT KEY FIGURES

  • 284 Completed Projects/Missions
  • 5,006,061 Parts Inspected
  • 516,097 Parts Reworked
  • 100,344 Parts Rejected

 

TEAM

  • 2 Program Managers
  • 6 Site Leaders
  • 35 Inspectors Daily

KEY ACHIEVEMENTS & RESULTS

  • 20% increase in production efficiency as a result of installing the new inspection stations