Inspection, Rework and Containment of Trucks
Automotive
OEM
CUSTOMER
- Japanese Automotive OEM Assembly Plant – Pick-up Trucks
TARGET
- Optimized production by becoming single-source provider for quality support services
NATURE OF SERVICE
- Contain and rework identified defects at OEM facility to ensure no rejects reach the plant assembly line
TASKS
- Work closely with internal personnel to introduce validated and approved containment methods to identify defects and rework products
- Rearranged inspection process to include improved flow, lighting and safety measures
LOCATION
- Texas, USA
KEY FIGURES
- 372 Completed Projects/Missions
- 3,506,299 Parts Inspected
- 355,629 Parts Reworked
- 427,296 Parts Rejected
TEAM
- 1 Site Manager
- 1 Site Leader
- 6-10 Inspectors Daily
KEY ACHIEVEMENTS & RESULTS
- Improved overall inspection process with better and consistent lighting
- Improved efficiency with flow and lighting
- Decreased safety issues with improved lighting