Turbocharger Rework

Automotive
Supplier

CUSTOMER

  • Turbo Charger Manufacturer Tier 1

 

TARGET

  • Reduce the stock of nonconforming parts by special rework activity
  • Ensure conformity of parts

 

NATURE OF SERVICE

  • Special Rework activity on nonconforming parts

 

TASKS

  • Define special Work Instruction for Rework activity
  • Define and purchase the needed tool-park for the mission
  • Manage the training of Technicians
  • Special Rework operations (removing noncompliance, e.g., rust, shocks and burrs)
  • Cleaning of sensitive parts based on Customer’s specifications
  • Final Control of reworked parts by measurement and visual check
  • Logistic Support including traceability of reworked parts and granting the smooth material flow for customer’s assembly plant
  • Manage and perform Quality Analysis (as a basis for sustainable Improvements)

LOCATION

 

  • Romania
Romania

PROJECT KEY FIGURES

  • Cooperation since 2009
  • Handling of 300K+ components / month

 

TEAM

  • 1 Quality Engineer
  • 1 Resident Engineer
  • 1 Site Manager
  • 3 Shift Leaders
  • 10+ Inspectors / shift

KEY ACHIEVEMENTS & RESULTS

  • Value-added Rework operation on 6+ Turbo types
  • Developed and integrated a special Rework activity into Customer’s production process
  • Special rework services resolved the high level of inventory of nonconforming components
  • Customer needs no additional investments (human resources, rework equipment, etc.) and organization