Turbocharger Rework
Automotive
Supplier
CUSTOMER
- Turbo Charger Manufacturer TIER1
TARGET
- Reduce the stock of nonconforming parts by special rework activity
- Back to conformity
NATURE OF SERVICE
- Special Rework operations of nonconforming products
TASKS
- Define special Work Instruction for Rework activity
- Define and purchase the needed tool-park for the mission
- Manage the training of Technicians
- Special Rework operations (removing noncompliance, e.g., rust, shocks and burrs)
- Cleaning of sensitive parts based on Customer’s specifications
- Final Control of reworked parts by measurement and visual check
- Logistic Support including traceability of reworked parts and granting the smooth material flow for customer’s assembly plant
- Manage and perform Quality Analysis (as a basis for sustainable Improvements)
LOCATION
- Romania
PROJECT KEY FIGURES
- Cooperation since 2009
- Handling of 300K+ components / month
TEAM
-
1 Quality Engineer
-
1 Resident Engineer
-
1 Site Manager
-
3 Shift Leaders
-
10+ Inspectors / shift
KEY ACHIEVEMENTS & RESULTS
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Value-added Rework operation on 6+ Turbo types
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Develop and integrate a special Rework activity into Customer’s production process
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Special rework services resolve high inventory of nonconform components by decreasing nonconform stocks to the third
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Customer needs no additional investments (human resources, rework equipment, etc.) and organization