Turbocharger Rework
Automotive
Supplier
day(s)
CUSTOMER
- Turbo Charger Manufacturer Tier 1
TARGET
- Reduce the stock of nonconforming parts by special rework activity
- Ensure conformity of parts
NATURE OF SERVICE
- Special Rework activity on nonconforming parts
TASKS
- Define special Work Instruction for Rework activity
- Define and purchase the needed tool-park for the mission
- Manage the training of Technicians
- Special Rework operations (removing noncompliance, e.g., rust, shocks and burrs)
- Cleaning of sensitive parts based on Customer’s specifications
- Final Control of reworked parts by measurement and visual check
- Logistic Support including traceability of reworked parts and granting the smooth material flow for customer’s assembly plant
- Manage and perform Quality Analysis (as a basis for sustainable Improvements)
LOCATION
- Romania
PROJECT KEY FIGURES
- Cooperation since 2009
- Handling of 300K+ components / month
TEAM
- 1 Quality Engineer
- 1 Resident Engineer
- 1 Site Manager
- 3 Shift Leaders
- 10+ Inspectors / shift
KEY ACHIEVEMENTS & RESULTS
- Value-added Rework operation on 6+ Turbo types
- Developed and integrated a special Rework activity into Customer’s production process
- Special rework services resolved the high level of inventory of nonconforming components
- Customer needs no additional investments (human resources, rework equipment, etc.) and organization