Turbocharger Rework

Automotive
Supplier

CUSTOMER

  • Turbo Charger Manufacturer TIER1

 

TARGET

  • Reduce the stock of nonconforming parts by special rework activity
  • Back to conformity

NATURE OF SERVICE

  • Special Rework operations of nonconforming products

 

TASKS

  • Define special Work Instruction for Rework activity
  • Define and purchase the needed tool-park for the mission
  • Manage the training of Technicians
  • Special Rework operations (removing noncompliance, e.g., rust, shocks and burrs)
  • Cleaning of sensitive parts based on Customer’s specifications
  • Final Control of reworked parts by measurement and visual check
  • Logistic Support including traceability of reworked parts and granting the smooth material flow for customer’s assembly plant
  • Manage and perform Quality Analysis (as a basis for sustainable Improvements)

LOCATION

 

  • Romania
Romania

PROJECT KEY FIGURES

 

  • Cooperation since 2009
  • Handling of 300K+ components / month

 

TEAM

  • 1 Quality Engineer

  • 1 Resident Engineer

  • 1 Site Manager

  • 3 Shift Leaders

  • 10+ Inspectors / shift

KEY ACHIEVEMENTS & RESULTS

  • Value-added Rework operation on 6+ Turbo types

  • Develop and integrate a special Rework activity into Customer’s production process

  • Special rework services resolve high inventory of nonconform components by decreasing nonconform stocks to the third

  • Customer needs no additional investments (human resources, rework equipment, etc.) and organization